Here are some various methods of clamping broken scrolls. Basically if you can align everything up using your hands you can figure out some way to apply pressure in this or that direction. If it doesn't line up, then you might need to glue parts of the scroll for several days in a row. I had one scroll where I needed to glue it in three different sections. I usually use a combination of clamps and or rubber bands or string. Each scroll is different so you need to find the best solution.
Repairing a Complex Scroll Break Here’s how I repaired a particularly bad scroll break. When there are multiple breaks like this, it’s usually most effective to clamp one crack at a time for maximum precision and stability. Below is the full step-by-step process: - Clamp the First Crack: The first crack was tricky to align perfectly. To stabilize it, I clamped some temporary flat pieces to the inside of the scroll box.
- Sandwich the Scroll: I placed flat pieces on the outside of the scroll to sandwich it securely between the inner and outer supports.
- Clamp in Both Directions: The scroll was clamped in both directions to ensure the crack closed tightly and remained aligned during the repair.
- Remove Inner Supports: After the first crack was secured, I removed the temporary inner clamp supports to prepare for the next stage.
- Glue and Clamp the Other Side: I glued and clamped the second major crack on the opposite side of the scroll, using similar stabilization techniques.
- Create Inner Sleeve Supports: I made custom pieces for the inner sleeve method, which adds structural reinforcement inside the peg box.
- Glue and Clamp Inner Sleeves: These inner sleeve pieces were glued and clamped inside the peg box to stabilize the entire structure.
- Add a Second Layer of Sleeves: To further reinforce the scroll, I installed a second layer of inner sleeves, ensuring the peg box could withstand future stress.
- Create Spiral Bushings: For the G and E peg holes, I made double-layer spiral bushings. These prevent the peg holes from expanding, which could reopen the cracks.
- Trim the Spiral Bushings: Once the bushings were installed, I trimmed the excess material for a clean and precise fit.
- Final Touches: After all repairs were complete, I made the final adjustments and finished the surface. The scroll was now stable, functional, and looking good.
IMG 20240419 141850 488 | IMG 20240419 142554 823 | IMG 20240420 135128 915 | IMG 20240422 102253 279 | IMG 20240422 102358 426 | IMG 20240422 103225 298 | IMG 20240510 165152 248 | IMG 20240511 135109 353 | IMG 20240512 151440 785 | IMG 20240512 155650 174 | IMG 20240513 100133 960 | IMG 20240513 104329 170 | IMG 20240520 162420 047 | IMG 20240521 101511 654 | IMG 20240522 170812 887 | IMG 20240522 170847 930 | IMG 20240524 163244 079 | IMG 20240524 163335 327 | IMG 20240601 123156 623 | IMG 20240601 123207 729 | IMG 20240601 123220 873 | IMG 20240601 123230 431 | IMG 20240601 124840 897 | IMG 20240601 124850 399 |
Repairing a Broken Inexpensive Scroll with PinningWhen working with an inexpensive scroll that’s broken, you’re often faced with a choice: fix it or toss it. In this case, I decided it was worth repairing. Due to the position of the break, I determined that my usual inner mold method wouldn’t add significant strength, so I opted for a simpler pinning technique instead. Here's how I completed the repair: - Assess the Damage: Examine the location and severity of the break. In this case, the break was clean but in a position where the inner mold method wouldn’t provide much extra strength.
- Decide on Pinning: Since the break didn’t require heavy reinforcement, I chose to skip the inner mold process and use pins to secure the scroll.
- Align the Broken Sections: Carefully align the broken pieces of the scroll to ensure a tight, seamless fit before inserting any pins.
- Drill for Pinning: Drill small pilot holes across the break line, ensuring they are deep enough to hold the pins securely without compromising the scroll's structure.
- Insert Pins: Apply glue to the holes and insert the pins, bridging the break and providing the necessary reinforcement.
- Clamp and Dry: Clamp the scroll tightly to maintain alignment while the glue dries, ensuring the pins bond securely within the wood.
- Varnish Touch-Up: Apply a light varnish touch-up to match the existing finish and conceal any visible signs of the repair.
While this wasn’t a high-end scroll, the simple pinning method was an efficient way to restore its ;function and give it a second life without extensive work. IMG 20240410 170212 491 | IMG 20240410 173247 013 | IMG 20240410 173259 053 | IMG 20240410 173400 187 | IMG 20240419 120057 250 | IMG 20240427 122027 116 |
Violin Scroll Repair: Spiral Bushings and Inner Sleeve MethodThis violin scroll had a challenging break running through two peg holes, requiring both spiral bushings and an inner sleeve for a strong and lasting repair. Here’s the complete step-by-step process I used to restore it: - Practice Dry Clamping: Before applying any glue, dry clamp the scroll to practice achieving perfect alignment. This helps ensure the scroll will sit correctly during the actual gluing process.
- Glue the Crack: Once the dry clamp looks perfect, proceed to glue the crack. To maintain proper alignment under clamping pressure, use the existing pegs. Wrap each peg in plastic wrap to prevent them from being glued to the scroll during the process.
- Prepare for the Interior Sleeve: For this repair, I decided to install an interior sleeve. The first step is to line the inside of the peg box with similar-sized material. After lining it, place plastic wrap inside and cast the piece. Allow it to dry for a full day.
- Fit the Spiral Bushings: While the interior sleeve is drying, fit spiral bushings into the peg holes. These reinforce the peg holes and help prevent future cracks.
- Trim the Spiral Bushings: The following day, trim off the excess bushing material. Apply masking or painter's tape to the outside of the peg box to protect the scroll while using a gouge to trim the bushing down to the tape's thickness. After removing the tape, carefully thin the remaining spiral bushing to the desired size.
- Cut the Cast Piece: Once the cast piece has fully dried, cut it in half using a bandsaw. This will create the inner sleeve components for the peg box.
- Make a Fiber Template: Create a template for the fiber that will line the interior of the peg box. This fiber will serve as a durable reinforcement layer.
- Bend the Fiber: Using wedges and clamps, bend the fiber into the proper shape. Allow it to dry for a full day to hold the new shape.
- Prepare for Gluing: After drying, trim the fiber as needed. It’s now ready to be glued into the peg box.
- Glue the Fiber Sleeve: Use wedges and clamps to glue the formed fiber piece securely into the peg box. Ensure it's fully seated for maximum support.
- Cut the Peg Hole: Once the glue has set, cut out the peg hole. In most cases, you would adjust the original peg to fit the new hole size. However, in this case, since the pegs were mechanical, I adjusted the hole to fit the existing peg.
- Varnish Touch-Up: Finally, apply a light varnish touch-up to any areas where the varnish chipped off during the break. This helps blend the repair with the original finish and restores the scroll’s appearance.
Here is a scroll that was repaired by another shop. They glued it together and then put several wooden pins around the peg holes. When he brought it to me, it wasn't completely apart, just the cracks had opened up. This was somewhat difficult to fix because of the previous repair. Oops, I can't find the other photos of this scroll, but I was able to glue it together and then did a spiral bushing on just the "A" peg hole. IMG 20220816 100126 066 | IMG 20220816 121749 157 | | | | |
Violin Scroll. IMG 20220215 112118 414 | IMG 20220217 145431 847 | IMG 20220218 135114 231 | IMG 20220221 112402 801 | IMG 20220228 105446 101 | IMG 20220314 124511 699 | IMG 20220314 124529 518 | IMG 20220314 124538 259 | IMG 20220315 094417 270 |
Another broken scroll. IMG 20210708 145922 063 | IMG 20210708 145933 923 | IMG 20210825 093814 778 | IMG 20210920 114616 534 | | |
Saving a cheap violin scroll. IMG 20210911 103057 486 | IMG 20210912 125547 203 | IMG 20210912 125556 983 | IMG 20210913 084418 213 | IMG 20210916 091011 656 | IMG 20210916 091025 436 | IMG 20210916 091038 485 | | IMG 20210916 093841 612 |
Here is another broken scroll. The trick to getting a scroll break to kine up is by using the correct clampling angle.
Although this is a really cheap student violin, they wanted it repaired and even so I still try to do my best work. This is an example of using braces and rubber bands to glue it together. IMG 20221003 125701 034 | IMG 20221019 093709 957 | IMG 20221019 095450 784 | IMG 20221019 162422 666 | IMG 20221020 141750 145 | IMG 20221021 142001 242 | IMG 20221025 112632 356 | IMG 20221025 112645 033 | IMG 20221025 112658 620 |
This is a shot of a scroll that was broken once before and repaired by another shop. Then it broke again in a slightly different spot and was basically totally sheered off. These are the bofore photos, but I can't seem to locate the after photo, but it's nearly invisiable. Scroll-sheered 20140508 181224 | scroll-sheered 20140508 181309 | |
Here is another scroll that was broken, this type of break is more typical. If it goes through one of two peg holes they need to be bushed with a spiral bushing. The bushing keeps the peg from expanding the peg hole and opening the crack. broken-scroll 20140528 120403 | broken-scroll 20140606 154046 |
A cello scroll that was broken through the "D" peg hole. cello-scroll-IMG 20150310 143221 | cello-scroll-IMG 20150314 144458 |
Another broken violin scroll. IMG 20170513 161542 | IMG 20170513 161634 | IMG 20170513 161734 | IMG 20170513 161852 | IMG 20170513 163650 | IMG 20170513 172851 | IMG 20170513 172919 | | |
This is a crack in the scroll that did not go all the way through, but it needed a lot of clamping pressure to get it completely closed. IMG 20170606 104351 | | |
Another scroll broken through the A and D peg. IMG 20170830 114244 | IMG 20171006 153313 | IMG 20171006 153327 | IMG 20171006 153340 | | |
A violin scroll that's broken just where the neck starts, it's a very short break so I needed to put in two stainless steel pins under the nut. IMG 20171012 144350 | IMG 20171012 144356 | IMG 20171012 144409 | IMG 20171012 144424 | IMG 20171012 144434 | IMG 20171012 144448 |
Here is a violin that has a bad crack running through most of the scroll. It had custom made brass plates that were screwed onto the sides. The crack was completely open and only the plates were holding it together. IMG 20171101 095631 | IMG 20171102 151021 | IMG 20171102 151030 | IMG 20171102 151041 | IMG 20171102 163811 | IMG 20171102 163840 | IMG 20171206 102651 | IMG 20171206 102659 | IMG 20171206 102735 | IMG 20171206 102820 | | |
IMG 20180329 162013 | IMG 20180329 162139 | IMG 20180329 165101 | IMG 20180329 165251 | IMG 20180329 170029 | IMG 20180403 120426 | IMG 20180414 150949 | IMG 20180414 151000 | IMG 20180414 151016 | IMG 20180519 165445 | IMG 20180519 165517 | IMG 20180519 165531 |
Here is another scroll where it was only broken through one side of the "A" peg hole. I also neded to bush the peg holes because the pegs were going every which way. IMG 20230725 154946 786 | IMG 20230725 155002 476 | IMG 20230725 162655 508 | IMG 20230725 162727 166 | IMG 20230911 105507 420 | IMG 20230911 112018 526 | IMG 20230916 141535 026 | IMG 20230916 141943 217 | IMG 20230916 142003 872 | IMG 20230916 142015 169 | | |
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You could send me a couple of photos and I'll take a look and see if it's worth making the repairs.
I have fixed a lot of broken scrolls and there are several ways to fix them depending on how they are broken. If you can send me a couple of photos I should be able to tell how bad the break is and what's required to fix the scroll.
Thanks,
Craig
Most likely it can be fixed. If it's a somewhat normal break and an average cello, my guess would be around $80 for the break and about $35 to bush the D peg hold, but I would really need to see it to give you a price and determine how it would be repaired. Currently I'm swamped with work so it would take about 3 weeks.
Craig
I would need to see how the scroll was broken, but most likely it can be repaired.
Craig
I have a violin that had a hairline crack running to the peg holes. The peg slips and opens up the crack line as I try to tighten the string but the peg won't stay put under the pull of the string.
Can simple gluing together suffice or you will need bushings.
I don't see a fee listed for bushings. What is the repair cost .
Thanks
Chris
If the crack runs through the peg hole then it needs to be bushed. Since the peg is tapered when it's pushed into the peg hole, it will always be creating a force that's trying to expand the peg hole. If you use a spiral bushing that makes two revolutions inside the peg hole, the bushing will withstand the force and the crack will not open up again.
I would really need to see the instrument to give you a price.
Thanks,
Craig